Custom dyed patches with unlimited color and detail

Need a custom shape or size patch not on our list of in-stock patches?

If the sizes and shapes we stock and our Leftover List don't suit, then we have two options to help you get the custom patches you need.

1. Non-edged patches in any shape or size up to 12" x 17"

Non-edged patches are the same multi-layer fabric as our regular patches. But they have no merrowed edge or any stitching anywhere. We suggest them for intricate shapes because a merrowing machine cannot stitch the edge on a shape such as the one below. You will cut these to shape with a pair of scissors, and the edges do not fray.

Same price as our regular patches for standard size and oversize

Up to 15 square inches (3"x5") are standard size, 16-80 square inches (8"x10") are oversize, over 80 square inches (up to 12"x17") are oversize PLUS
custom shaped patch
No minimum
No delay
No extra charge if you cut them out
Professional cutting available
Patches do not fray and cut easily with a pair of scissors
Can dye a border onto the patch if desired
Frequently used for special shapes of shields
See our non-edged patches page for more information and to learn about buying small designs on a square inch basis, rather than by the piece

PRICING FOR NON-EDGED PATCHES
Prices are for each patch, sew-on backing
Iron-on: Add $1 standard size, $3 oversized, $6 oversized plus       Velcro hook: Add $2.50 standard size, $7.50 oversized      Fabric glue: Add $3-$7
Cutting: We can usually cut for $2 standard size, $5 oversized, $8 oversized plus, but you can easily cut with steel or titanium scissors yourself for no extra charge
Shipping/handling starts at $3.65 for up to 5 patches.
Size QTY = 1 2-5 6-15 16-25 26-50 51-100 Over 100
Standard size, up to 15 square inches $11.95 $8.25 $6.25 $5.00 $4.25 $3.75 $3.25
Oversized, up to 80 square inches $18.00 $14.50 $12.50 $11.00 $10.00 $9.00 $8.25
Oversized plus, more than 80 square inches $23.00 $18.50 $16.50 $15.00 $14.00 $12.50 $11.75

Buy Non-Edged Patches

 

 

2. Edged special order patches in any shape or size up to 12" x 17"

A special order patch is a good option when you have a "regular" shape onto which a merrowing machine can stitch an edge.

Normally we work only with pre-edged blanks, so the sizes and shapes and edges we have chosen to stock are going to cost you less, if they suit your project.

If they don't, and if your shape is regular with no inside turns, and if you don't mind paying more, and if you can wait the additional 7-10 days for us to send out and receive back your special order patches, then we can get edged patches in your desired size and shape.

Up to 15 square inches (3"x5") are standard size, 16-80 square inches (8"x10") are oversize, over 80 square inches (up to 12"x17") are oversize PLUS

Allow at least 7-10 days extra time

"Regular" shapes with only convex outer-turn shapes
special order regular shape patch
   
"Unusual" or "irregular" shapes with some concave shapes cannot have a merrowed stitched edge - people usually place the design inside another regular shape such as circle or rectangle, or they go with non-edged patches

Here is an example of a patch with which cannot be merrowed so it would fall into the "unusual" shape category. It can only be done as a non-edged, or inside a regular shape such as circle or rectangle.
patch shape which CANNOT be merrowed

PRICING FOR SPECIAL ORDER EDGED PATCHES
Prices are for each patch, sew-on backing
Iron-on: Add $1 standard size, $3 oversized, $6 oversized plus       Velcro hook: Add $2.50 standard size, $7.50 oversized      Fabric glue: Add $3-$7
Shipping/handling starts at $3.65 for up to 5 patches.
Size QTY = 1 2-5 6-15 16-25 26-50 51-100 Over 100
Standard size, up to 15 square inches $16.95 $13.25 $9.25 $8.00 $6.25 $5.75 $5.25
Oversized, up to 80 square inches $23.00 $19.50 $16.50 $15.00 $14.00 $13.00 $12.25
Oversized plus, more than 80 square inches $28.00 $25.50 $23.50 $22.50 $21.50 $20.50 $19.50

Buy Special Order Edged Patches

As I look back on the countless patches and T-shirts you've done for me, I think it was one of the great strokes of luck that I happened to find two people as talented as you both. Many thanks, and until the inevitable next time, S.H., CA

 

Permanently Dyed, Durable, Outlast Garment




Why Would I Want Dyed, Not Embroidered?



We Do Not Make Embroidered Patches

Below are photos of embroidered patches we were asked to reproduce, with the embroidered on the left and our dye sublimation versions on the right. We sometimes add drop shadows to text to simulate three-dimensionality. Note that the lettering is actually more readable and the map is more accurate and detailed in our dyed version.
embroidered vs. dyed patches
compare embroidered to dye sub
compare embroidered text to dyed text



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